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KZ1000 Sprocket Oil seal 15 Apr 2014 12:22 #629126

  • tommyboah
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I am having trouble installing the front sprocket oil seal. I can install it into the cover but then i cannot push it onto the collar on the sprocket axle. I figure i have to slide the collar onto the axle in thr end, but the collar wont come loose. Any tips or tricks?
.Tommyboy

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KZ1000 Sprocket Oil seal 15 Apr 2014 13:35 #629134

  • Powerstroke_fan
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once the trans cover is off. The collar should slide off the shaft. There should also be a o ring between the collar and the bearing edge. to install you just install the oring then the collar then put the cover back on. To get it unstuck maybe try tapping lightly with a hammer or lightly pry on it. Ive never had one stick on me.
1980 kz1000B4 LTD- 1327cc 9-1 comp
Ported J model head
Psp-3x cams
RS 36s
Welded MK11 crank
Back-cut MK11 trans
MTC 2 stage lock up
Stretched 4-6 over running Hayabusa rear rim with 190 rear tire
Complete frame brace kit installed
And Much Much more- SOLD

2014- ZX14R all stock for now

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Last edit: by Powerstroke_fan.

KZ1000 Sprocket Oil seal 15 Apr 2014 13:51 #629135

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Powerstroke_fan wrote: once the trans cover is off. The collar should slide off the shaft. There should also be a o ring between the collar and the bearing edge. to install you just install the oring then the collar then put the cover back on. To get it unstuck maybe try tapping lightly with a hammer or lightly pry on it. Ive never had one stick on me.


I already tried to tap it with a rubber mallet, also used a small flathead screwdriver and tried to put it between the collar and the bearing and tied to tap slightly with the mallet. i will try some more tomorrow, just wanted to check that his is actually meant to come loose. Maybe some WD40 will loosen things up (I'll keep it away from the bearings)?



.Tommyboy

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KZ1000 Sprocket Oil seal 15 Apr 2014 13:56 #629136

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yep that collar should slide right off. Just be careful of the oring behind that collar there or youll ruin it.
1980 kz1000B4 LTD- 1327cc 9-1 comp
Ported J model head
Psp-3x cams
RS 36s
Welded MK11 crank
Back-cut MK11 trans
MTC 2 stage lock up
Stretched 4-6 over running Hayabusa rear rim with 190 rear tire
Complete frame brace kit installed
And Much Much more- SOLD

2014- ZX14R all stock for now

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KZ1000 Sprocket Oil seal 15 Apr 2014 14:21 #629140

  • 531blackbanshee
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i have always installed the collar last,never had a problem.

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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KZ1000 Sprocket Oil seal 16 Apr 2014 09:37 #629219

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Powerstroke_fan wrote: yep that collar should slide right off. Just be careful of the oring behind that collar there or youll ruin it.


Looking at the eploded parts diagram of the 1983 KZ1000R2 there is no o-ring there?

www.partzilla.com/parts/search/Kawasaki/...NSMISSION/parts.html

I still cannot get it loose. I have been spraying that sucker with WD-40 since last night and using a small flathead trying to pry it out. I can see the collar moving slightly, but together with the sprocket gear. It seems to be stuck on the sprocket gear in a way.

F%&!!! Do I have to start getting violent or will I break something? :angry:
.Tommyboy

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Last edit: by tommyboah.

KZ1000 Sprocket Oil seal 16 Apr 2014 12:07 #629229

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with the cover off try some heat.
like a lil propane torch.
i've never seen one stuck.

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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KZ1000 Sprocket Oil seal 16 Apr 2014 13:20 #629232

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Your right, I didn't realize they quit putting them in there. Non J model motors have them there tho.
1980 kz1000B4 LTD- 1327cc 9-1 comp
Ported J model head
Psp-3x cams
RS 36s
Welded MK11 crank
Back-cut MK11 trans
MTC 2 stage lock up
Stretched 4-6 over running Hayabusa rear rim with 190 rear tire
Complete frame brace kit installed
And Much Much more- SOLD

2014- ZX14R all stock for now

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KZ1000 Sprocket Oil seal 16 Apr 2014 13:48 #629236

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Ka-ching!! :woohoo:



I've been prying like mad and couldn't get the sucker loose. In desperate needs of solving the problem I came to think of the saying: "sometimes simpler is better". I put the seal in the cover, flush with the back wall and put it over the collar by using a small screwdriver lifting the lips of the seal onto the collar. Worked like a charm :-) I guess somethimes the simpler solution is better? No need to install the collar last...
.Tommyboy

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Last edit: by tommyboah.

KZ1000 Sprocket Oil seal 17 Apr 2014 05:29 #629387

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glad you got it worked out !

keep us posted,

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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