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1966 Kawasaki A1 Samurai restoration project 24 Jul 2009 11:36 #309071

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I actually started doing something with the bike today. I want to give it a full once over, but this is where I am so far. I took off the seat:


Southern Maryland, USA

1980 KZ250 LTD (traded, but still missed)
1982 KZ750 E3 (Cafe Project) (Dyna-S, Dyna Coils, V&H 4-1, K&N Pods, 6 Sigma Jet Kit, Acewell Computer, Woodcraft Clip-ons, Custom Rewire)
1966 A1 Samurai (Restoration Project)

Wish List:
KZ1000 P (For a "touring" bike)
Z1 (need I...
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1966 Kawasaki A1 Samurai restoration project 24 Jul 2009 11:39 #309073

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Checked the battery and found it to be under two volts! I think the spare (brand new) battery I have in the garage that I had bought for my '80 kz250 will work as a replacement. I also removed the oil cap to have a look in the reservoir. I found it to be in two pieces and ghetto rigged with a sheet metal screw!!!


Southern Maryland, USA

1980 KZ250 LTD (traded, but still missed)
1982 KZ750 E3 (Cafe Project) (Dyna-S, Dyna Coils, V&H 4-1, K&N Pods, 6 Sigma Jet Kit, Acewell Computer, Woodcraft Clip-ons, Custom Rewire)
1966 A1 Samurai (Restoration Project)

Wish List:
KZ1000 P (For a "touring" bike)
Z1 (need I...
Attachments:

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1966 Kawasaki A1 Samurai restoration project 24 Jul 2009 11:40 #309074

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I also removed the decrepit battery:
Southern Maryland, USA

1980 KZ250 LTD (traded, but still missed)
1982 KZ750 E3 (Cafe Project) (Dyna-S, Dyna Coils, V&H 4-1, K&N Pods, 6 Sigma Jet Kit, Acewell Computer, Woodcraft Clip-ons, Custom Rewire)
1966 A1 Samurai (Restoration Project)

Wish List:
KZ1000 P (For a "touring" bike)
Z1 (need I...
Attachments:

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1966 Kawasaki A1 Samurai restoration project 24 Jul 2009 11:41 #309075

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Did I mention there is a leak or two that I need to hunt down and fix???


Southern Maryland, USA

1980 KZ250 LTD (traded, but still missed)
1982 KZ750 E3 (Cafe Project) (Dyna-S, Dyna Coils, V&H 4-1, K&N Pods, 6 Sigma Jet Kit, Acewell Computer, Woodcraft Clip-ons, Custom Rewire)
1966 A1 Samurai (Restoration Project)

Wish List:
KZ1000 P (For a "touring" bike)
Z1 (need I...
Attachments:

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1966 Kawasaki A1 Samurai restoration project 24 Jul 2009 19:39 #309145

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Cool bike! I had a 67 A1SS (high pipes) about 20 years ago. The hardest parts i had to find was the petcock rubber pieces, points and condensers, and the rubber bits on top of each carb. Cables were also hard to find.

I have some pics i will have to post so you can see what mine looked like.
Tom
Holland, MI

1980 KZ550 ELR


2011 Concours14

2017 KX450 [/color]

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1966 Kawasaki A1 Samurai restoration project 26 Jul 2009 05:46 #309363

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Here is a pic before...
Tom
Holland, MI

1980 KZ550 ELR


2011 Concours14

2017 KX450 [/color]
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1966 Kawasaki A1 Samurai restoration project 26 Jul 2009 05:48 #309365

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And this pic after i did a lot of work to it. Unfortunately I never did completely finish this bike. I sold it to a guy down in Georgia.
Tom
Holland, MI

1980 KZ550 ELR


2011 Concours14

2017 KX450 [/color]
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1966 Kawasaki A1 Samurai restoration project 01 Oct 2011 16:11 #480792

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So my Samurai has been sitting in the garage for over 2 years now. I think when I am done rewiring the kz750, I will dive into this project finally. I just came across a site that actually has the parts fiche and can get at least some of the NOS parts I will need. :woohoo:
Southern Maryland, USA

1980 KZ250 LTD (traded, but still missed)
1982 KZ750 E3 (Cafe Project) (Dyna-S, Dyna Coils, V&H 4-1, K&N Pods, 6 Sigma Jet Kit, Acewell Computer, Woodcraft Clip-ons, Custom Rewire)
1966 A1 Samurai (Restoration Project)

Wish List:
KZ1000 P (For a "touring" bike)
Z1 (need I...

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1966 Kawasaki A1 Samurai restoration project 18 Oct 2011 18:25 #483983

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Stay Tuned...this project will be starting in a matter of days (finally)! I know it's not a KZ, but it is a Kawasaki. I will be doing a complete teardown and rebuild. I plan to keep it as original as possible (the only non-stock items will be discontinued NOS parts). I will be splitting the case because I need to get at the transmission and figure out why I can't shift into first gear. And most importantly of all, I will have TONS of questions (I already have a manual :P) as this will be my maiden voyage of getting deeper in the engine than just taking off the valve cover or doing some clutch work.
Southern Maryland, USA

1980 KZ250 LTD (traded, but still missed)
1982 KZ750 E3 (Cafe Project) (Dyna-S, Dyna Coils, V&H 4-1, K&N Pods, 6 Sigma Jet Kit, Acewell Computer, Woodcraft Clip-ons, Custom Rewire)
1966 A1 Samurai (Restoration Project)

Wish List:
KZ1000 P (For a "touring" bike)
Z1 (need I...

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1966 Kawasaki A1 Samurai restoration project 18 Oct 2011 22:26 #484023

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Excellent project. Count me in as a follower on this one. Harm's bike looked really cool in the after pictures.

Please continue to post updates as you make progress. Heck they didn't banish me when I posted a thread about a Suzuki GS750 so I can't see how anyone would fault you for posting about a non KZ Kawasaki.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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1966 Kawasaki A1 Samurai restoration project 18 Oct 2011 22:55 #484027

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No eBay APP ID and/or Cert ID defined in Kunena configurationFunny, I just found this on ebay today and thought what a cool old Kaw, I've never seen one like that and then I stumble on your post.

Permanent and perpetual noob.

1979 KZ750 Twin
2009 Kawasaki Versys

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1966 Kawasaki A1 Samurai restoration project 18 Oct 2011 23:05 #484029

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not sure how i have missed this thread up until now.

i def. want to watch this bike come together.
keep us posted,

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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