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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 07 Jul 2009 20:32 #305245

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Header...

I decided at the last minute to have the silencer coated in Satin Titainium. Thought it would break up the size of the header, trying to make everything look smaller.

They had the pipe for about a week. Outstanding service, and it looks real nice. The oily looking stuff is from my hands while installing the header.

Highly reccommend Performance Coatings of Seattle!!
Suzuki GSXR 750 slabside
Ducati S4R
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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 07 Jul 2009 20:35 #305248

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The roller is just a nylon roller, with a slip fit over the aluminum bushing. Ed cranked these out for me. Thanks Ed!!

A bearing would be good, but the roller will not be spinning all the time, the bearing will weigh more, and the bushing will get the same job done.
Suzuki GSXR 750 slabside
Ducati S4R
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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 12 Jul 2009 15:50 #306537

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tk11b40 wrote:

The roller is done, well roller prototype. Thanks to Mark for heading off a problem I would have had later. No doubt been all upset about it.

The ceramic coating is done on the header, Performance Coatinfs in Seattle, nice work. Good service.


Sweet!
Send her up and i'll do my best to give her a proper thrashing.B)
I just got back from a holiday up in northern ontario, Can. i found some very twisty and bumpy roads. this was the first real test for the new suspension. i found that i got a bad wobble when i hit any small dip at lean. Scarry stuff at first ,:woohoo: but i got used to it. i think it is due to the low rake angle (24*). update, i discovered my tire preasure was low and that caused the wobble at lean. its all good now since i put air in the tires. i had leaking valve stems.
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 12 Jul 2009 19:12 #306586

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tk11b40 wrote:

Photo of "new problem"....


I built my uppers similar to yours. i had a sleeve intsalled to extend the frame out. then slide a bolt through the shock and sleeve. i didnot extend the sleeve all the way through like u did though.just 1 welded on each side.
How much do a set of Ollies cost? Verry nice Ted.B)
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 12 Jul 2009 22:38 #306668

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Wobble at small Bump.

I dont claim to be a suspension guru, but I would be looking at the simple stuff first.

Tire pressure. Low pressure does some real wierd stuff. I run 26 lbs front and rear on the track with the Ducati. 31--30, on the street. People think they need to run track pressure on the street but in reality, the tire never heats up on the street like it does on the track. Wen I forget to reset pressure after a track day, the bike feels really different.

24 degrees seems pretty steep, but I dont see how that would set up and oscillation. Lowering the rear suspension would help the steep rake.

Wheel alignment? Try hard on the brakes, over a slight bump. Then go back and try hard acceleration over the same bump. If it does not do it hard on the brakes, it's cause the rear wheel is unloaded. Tracking would not be affected. When you accelerate hard the fron tire lifts then as the front end gets wieghted (planted back on the pavement), it's gonna try to get back in line with the rear tire, and that will set up a weird oscillation.


Thats about all I can think of. I know what good suspension feels like, but having to start from scratch and set it up is tough.

When I bought the Ducati they told me it was all set for a 150 pound rider, whHHOOOAAA!! iT FELT LIKE WOOD. The most common mistake is to set it up too stiff. Set you sag at 1/3 the travel. I like to run the rear a little soft, the rear wheel stays on the ground more, even over really small bumps while hard on the brakes.

OK so I dunno if that helps or not. I cant even guarantee its perfect. But I have set up a few bikes. It's just real trial and error stuff.
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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 12 Jul 2009 22:42 #306670

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mark1122 wrote:

tk11b40 wrote:

Photo of "new problem"....


I built my uppers similar to yours. i had a sleeve intsalled to extend the frame out. then slide a bolt through the shock and sleeve. i didnot extend the sleeve all the way through like u did though.just 1 welded on each side.
How much do a set of Ollies cost? Verry nice Ted.B)


I almost sprang for a new set after searching for two years. I priced them at 1300 clams (american clams).

Then I found these on E bay, I think I paid arouns 350 for them.
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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 13 Jul 2009 07:35 #306687

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Thanks for the tips.
I just printed off a lot of info from Gostar racing. i have a lot to learn.
if i jab, or pull, the bar on 1 side, the bike does a fast wobble then settles back down. that is what it feels like in a corner if i hit a dip or bump, but it can last longer.
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 13 Jul 2009 08:05 #306691

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Do u deflate the tires on the track because the air expands as the tires heat up?
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 13 Jul 2009 20:16 #306873

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Oh man tire scientoligy...

The theory I think carries the most weight is this..

On the racetrack, the tire builds a great deal of heat, which in turn expands the air inside it. When the starting pressure is higher, the elevated temp is high, increasing the volume of air inside, and decreasing the contact patch size. There is no doubt somebody out there who can explain this better. But thats the way i get it.

Also, the tire builds heat quickly with lower pressure, thereby sticking better mechanically, when it is at a lower pressure. So you get the best traction early.

Both of these rules, are not really in play on the street, at least at the 26-28 lb. range. I run 30--31. Kind of a compromise.

After 20 minutes on the track, the tire gets hot enough to be uncomfortable to the touch (150 degrees). The next time you ride hard in the canyons, stop and lay your hand on the rear tire across the profile, I bet you'll be suprised to find it warm but not hot.

When you talk to tire guys they get figity unless they really understand it. I "think" it's more about the volume of air as it expands, than the pressure. After a session the pressure may not be all that high, but the air inside has expanded, reducing the contact patch.

So if anybody has a better explaination, I am all ears!!

Your only is as smart as you is good at listening. When you think you know it all you stop learning. Yup..I am all ears...
Suzuki GSXR 750 slabside
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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 14 Jul 2009 05:44 #306916

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Thanks for the explanation.
I did quite a bit of reading on suspension last night. I'll try to set it up today.
At least i have a plan now.
i think i must be out of wack on the settings, rather than having a rake issue.
I hope so. that would be an easier fix than the rake.
I will check my tire pressures too. Thanks.
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 14 Jul 2009 10:18 #306968

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tk11b40 wrote:

Oh man tire scientoligy...

The theory I think carries the most weight is this..

On the racetrack, the tire builds a great deal of heat, which in turn expands the air inside it. When the starting pressure is higher, the elevated temp is high, increasing the volume of air inside, and decreasing the contact patch size. There is no doubt somebody out there who can explain this better. But thats the way i get it.

Also, the tire builds heat quickly with lower pressure, thereby sticking better mechanically, when it is at a lower pressure. So you get the best traction early.

Both of these rules, are not really in play on the street, at least at the 26-28 lb. range. I run 30--31. Kind of a compromise.

After 20 minutes on the track, the tire gets hot enough to be uncomfortable to the touch (150 degrees). The next time you ride hard in the canyons, stop and lay your hand on the rear tire across the profile, I bet you'll be suprised to find it warm but not hot.

When you talk to tire guys they get figity unless they really understand it. I "think" it's more about the volume of air as it expands, than the pressure. After a session the pressure may not be all that high, but the air inside has expanded, reducing the contact patch.

So if anybody has a better explaination, I am all ears!!

Your only is as smart as you is good at listening. When you think you know it all you stop learning. Yup..I am all ears...



want a visual explanation... you know those balloons you buy for birthdays that are filled with helium? well, if you keep it for a while they start to loose their flotation right? this is because the helium molecules start to break down. well, if you take that same balloon and put it into a room that is at a higher temperature it seems to have inflated back to somewhat its original size. This is because those helium molecules that are still in tact begin to move around again and bump into each other to form new molecules, but since these new molecules are not stable they will quickly break down once again after they either reach room temp or are moved to a cooler area. This same action happens with tires. You not only get better traction with a race slick tire because of its bigger surface due to its lower psi but it allows for the tire to expand so it don't pop (which could be BAD on a strip!). this is the best way I can explain it. Ahh science, you got to love it...

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 14 Jul 2009 18:59 #307076

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Contact area has jack to do with traction unless your talking loose surfaces in which paddles and knobs help grab more material to throw. In sand low pressure does not get a better grip by producing a larger contact area, rather it lowers the cars pressure on the ground and reduces the tendency of the vehicle to sink into the sand. In rocks it helps more of the knobs wrap around a rock which is different than driving up the rocks.

Ok, that was to answer all of the replies that may be spawned by my first sentence.

When you lower pressure on the street the contact area increases which decreases the pressure exerted by your tire on the ground in direct relation to the increase in area.

The only ways to get more traction are to eat ice cream more often, heat up your tires (increasing the friction), or buy stickier tires.

Lowering pressure on the track just helps the tire heat up faster (increasing traction due to heat regardless of contact area). The tire heats up faster because of sidewall flex from the low pressure. Sidewall flex allows your rim to get that much closer to the ground. If the rim hits the ground your traction goes way down.

And yes, hotter tires at the track will increase in pressure, just not that much. Blowouts in under pressured tires occur because the additional sidewall flex breaks down the sidewall until the slight increase in pressure blows out your tire's sidewalls. Which is why blowouts usually leave a nice long strip of tread.

badboie wrote:

tk11b40 wrote:

Oh man tire scientoligy...

The theory I think carries the most weight is this..

On the racetrack, the tire builds a great deal of heat, which in turn expands the air inside it. When the starting pressure is higher, the elevated temp is high, increasing the volume of air inside, and decreasing the contact patch size. There is no doubt somebody out there who can explain this better. But thats the way i get it.

Also, the tire builds heat quickly with lower pressure, thereby sticking better mechanically, when it is at a lower pressure. So you get the best traction early.

Both of these rules, are not really in play on the street, at least at the 26-28 lb. range. I run 30--31. Kind of a compromise.

After 20 minutes on the track, the tire gets hot enough to be uncomfortable to the touch (150 degrees). The next time you ride hard in the canyons, stop and lay your hand on the rear tire across the profile, I bet you'll be suprised to find it warm but not hot.

When you talk to tire guys they get figity unless they really understand it. I "think" it's more about the volume of air as it expands, than the pressure. After a session the pressure may not be all that high, but the air inside has expanded, reducing the contact patch.

So if anybody has a better explaination, I am all ears!!

Your only is as smart as you is good at listening. When you think you know it all you stop learning. Yup..I am all ears...



want a visual explanation... you know those balloons you buy for birthdays that are filled with helium? well, if you keep it for a while they start to loose their flotation right? this is because the helium molecules start to break down. well, if you take that same balloon and put it into a room that is at a higher temperature it seems to have inflated back to somewhat its original size. This is because those helium molecules that are still in tact begin to move around again and bump into each other to form new molecules, but since these new molecules are not stable they will quickly break down once again after they either reach room temp or are moved to a cooler area. This same action happens with tires. You not only get better traction with a race slick tire because of its bigger surface due to its lower psi but it allows for the tire to expand so it don't pop (which could be BAD on a strip!). this is the best way I can explain it. Ahh science, you got to love it...

1978 KZ650 D1 ~ Carb jetting: 107.5 & 20 & 4th groove with pods and 4-1 Exhaust

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 14 Jul 2009 20:57 #307112

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AHh..

Ok I knew this would happen.

If contact patch has nothing to do with traction why has increased in size over the last 30 years?

Rsdials. try cornering on a set of bias ply tires, then switch to redials, see how much different that feels.

Anyway my comments refer to raodracing, or roadcourse.

There are a thousand opinions out there. I can tell you the old Bias tired 80's bikes did not stick to the pavement like the new tires do. Yup...crashed a time or two, saved a few bad ones, all slides.

Rare to get a bad slide on the street any more. It used to happen all the time for me. Maybe I am just old and slow now.:laugh:
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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 14 Jul 2009 21:00 #307114

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"RADIALS"

TYPO..sorry
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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 14 Jul 2009 22:54 #307125

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tk11b40 wrote:

The roller is done, well roller prototype. Thanks to Mark for heading off a problem I would have had later. No doubt been all upset about it.

The ceramic coating is done on the header, Performance Coatinfs in Seattle, nice work. Good service.



Brilliant!

-KR
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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 14 Jul 2009 22:57 #307126

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tk11b40 wrote:

AHh..

Ok I knew this would happen.

If contact patch has nothing to do with traction why has increased in size over the last 30 years?

Rsdials. try cornering on a set of bias ply tires, then switch to redials, see how much different that feels.

Anyway my comments refer to raodracing, or roadcourse.

There are a thousand opinions out there. I can tell you the old Bias tired 80's bikes did not stick to the pavement like the new tires do. Yup...crashed a time or two, saved a few bad ones, all slides.

Rare to get a bad slide on the street any more. It used to happen all the time for me. Maybe I am just old and slow now.:laugh:


Under this logic I would be well ahead to put a 220/90-16 on my bike. Trust me, been there, done the tests, checked results, experiments, etc. Results show area doesn't matter, it is about the load on on area (pressure) that affects traction. There are lots of opinions, but the fact remains that area doesn't matter. If I had tires a foot wide made out of PVC I'd slide out of any corner.

Wide tires present a larger radius for cornering which allows the rider to lean the bike over more without reaching the edge of the tread, and then sliding out of the corner. You have just as much area as before touching the ground with wide tires as old tires.

Why do stock car tires get trashed compared to F1? Because the wider tires in formula racing lower the stresses on the tire allowing faster corners without tearing apart. Also why my driving style caused my radial car tires to tear in the middle. Too much cornering on tires and suspension meant for casual driving. Lead to heavy sideways loads and eventually a nice groove around the tire with metal bands showing.

Radials just keep the tire in its proper shape compared to bias plies that deform and offer odd edges similar to reaching the edge of your tread. You can lean further, and go a bit faster so long as your tire stays in a round profile.
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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 15 Jul 2009 05:01 #307143

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Contact area doesn't affect traction??!!?? :ohmy: Completely and utterly inaccurate...period.
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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 15 Jul 2009 08:15 #307181

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hmmmm. i wonder why they make wider tires (slicks) for dragsters if contact area doesn't matter. I guess I was mistaken.

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 15 Jul 2009 15:40 #307240

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79MKII wrote:

Contact area doesn't affect traction??!!?? :ohmy: Completely and utterly inaccurate...period.


Find me a source saying that contact area between two objects increases traction, excluding the things like mud, sand, and rocks.

badboie wrote:

hmmmm. i wonder why they make wider tires (slicks) for dragsters if contact area doesn't matter. I guess I was mistaken.


Again, see the post about formula cars. Increased area of tire on a dragster lowers the stresses on the tire and the temperature. The tires are sized to get hot and stick to the pavement without melting into a puddle of steel and wire. If they were smaller the car would have great traction if it could ever get out of the puddle of smoked rubber.

Unless you frequently do burnouts on the track, do what you want if your paying for your own tires, lower air pressure will not increase your traction.

With one stipulation, if you ride slow and don't work the tires enough to keep them warm, then yes, low air pressure will help keep your tires warm and stickier. If you push the bike and really work the tires you are better off with a stickier tire kept at the proper pressure. Less tire flex and better traction. Just reduced tire life.

On a side question, if I can lift up 250lbs with my arms and I weigh 125lbs, why can't I pick myself and a chair up into the air while sitting down? Do I need a chair with arms or a reclining back?
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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 16 Jul 2009 22:58 #307508

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OK tire discussion all done now...

you win.B)
Suzuki GSXR 750 slabside
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