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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 22 Jun 2009 22:56 #301494

  • tk11b40
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mark1122 wrote:

That bushing may work just fine Ted.i have reamed the motor mount bolt holes out to the next size.my bolt measures 9.36mm or .369". Thanks.
the oil lines look PRO!B) Nice work on the clamps.
I love the Swiss cheese look.Very cool.B)
Do u have a Dana2000 to run the tack?


I have not decided on ignition but the Dyna 2000 seems to be the best choice. If I use the Vapor that would seal it. no tach cables spinning around and slopping oil.

The roller should be complete by Saturday 28th. I sketched one out, and since I got no lathe in the garage, Ed the magical tool maker has graciously volunteered to make 2.

I am thinking this is the ticket, so you get to test fire it. The roller would hold up real good with a bearing, but the bushing wieghs a whole lot less, and the only thing its for is so the Nylon roller gets spun a littel instead of gouged.
Suzuki GSXR 750 slabside
Ducati S4R
Husqvarna FE 350s

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 22 Jun 2009 23:01 #301496

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I really really appreciate this kind of information, a photo, so i can guess about how big it is, and I was wondering about the SV 650 thing, which you answered before I even asked.

Thank you thank you.

The vapor it is. That should be about winter though, the track will no doubt reveal some gremlin i will have to chase around.
Suzuki GSXR 750 slabside
Ducati S4R
Husqvarna FE 350s

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 22 Jun 2009 23:08 #301497

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341 wrote:

tk11b40 wrote:

I am putting th bike together for the last time,


Hahahahahahahahahahahahahahahahahahahahahahahahahahahaha
hahahahahahahahahahahahahahahahahahahahahahahahahahahaha
hahahahahahahahahahahahahahahahahahahahahahahahahahahaha
hahahahahahahahahahahahahahahahahahahahahahahahahahahaha

Phew, well, ummm, last time, last time he says, last
time, chortle, snicker, guffaw. There is no last time, you can never escape, the mod addiction has you. All is lost, give up hope now. Last time, really.


Hahahahahahahahahahahahahahahahahahahahahahahahahahahaha
hahahahahahahahahahahahahahahahahahahahahahahahahahahaha
hahahahahahahahahahahahahahahahahahahahahahahahahahahaha

Troy341



Man I am already rethinking some stuff......

I wish you was here Troy.......

I need answers Scotty answers!!!
Suzuki GSXR 750 slabside
Ducati S4R
Husqvarna FE 350s

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 23 Jun 2009 05:28 #301506

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Here are some more nice guages. Old man rock has 1 of these.
www.acewell-meter.com/c1.php

I'm looking forward to triing the roller. Thanks.
B)
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 24 Jun 2009 21:06 #301891

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I'm waiting for Acewell to come out with a price on their latest unit...they said they would have a price in June...of 2008!!! :(

-KR
78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 25 Jun 2009 07:09 #301953

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your such a patient lil feller now ain'tcha!:cheer:
hehe
leon holmes
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 25 Jun 2009 20:55 #302130

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Ha! Yeah, you KNOW better than that! If I wasn't poor broke they'd be hearing from me on a daily basis...but you can't whine about what you can't afford! :)
78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 04 Jul 2009 05:17 #304303

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Well the Header, is on it's way back from Performance Coatings in Seattle. Got a ceramic coat of black, with the silencer getting a coat of what they call "satin titainium".

The two Chain rollers for the upper engine mount are getting made today I hope.

Friday we got the right side shock bracket done with good results. However, I must have overlooked the left side. Now I need a second bracket to move the left swingarm shock mount. I guess thats Engineering change request number.....dam where's the log?? I have lost track now:P

I was starting to think in a couple weeks the thing would be on the track, not so sure now. A bit of a set back. Ed the magicical machinist is making the second mount. I will be in debt to him, which means more Honda 90 work, scheduled in front of the KZ. Ed is a Bicycle builder first, Motorcycle helping Ted second. I just dam glad he is helping.
Suzuki GSXR 750 slabside
Ducati S4R
Husqvarna FE 350s

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 04 Jul 2009 05:25 #304305

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Photo of "new problem"....
Suzuki GSXR 750 slabside
Ducati S4R
Husqvarna FE 350s
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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 04 Jul 2009 05:41 #304308

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Need I say more....
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 04 Jul 2009 05:54 #304311

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I sepnt about a day looking at the stock mounting of the coils. The aftermarket coils get the spark plug nipples jammed into the frame, when you bolt them on the stock brackets. Nobody likes they nipples jammed.

So I made a set of brackets out of 1/8" aluminum, the brackets are bolted to the stock mounting holes. The coils sit on top of the brackets, horizontal like.

Now the nipples just stick out in the free air...ahhhh. Kind of like Berkley in the early 70's.:laugh:
Suzuki GSXR 750 slabside
Ducati S4R
Husqvarna FE 350s
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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 04 Jul 2009 05:56 #304312

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AHhhhh yes you need say no more....:)
Suzuki GSXR 750 slabside
Ducati S4R
Husqvarna FE 350s

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 04 Jul 2009 05:58 #304313

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Ok been trying to put a book together with all this tuff, and i actually found some photos of the bike in 2003 before we took it all apart.....:laugh:
Suzuki GSXR 750 slabside
Ducati S4R
Husqvarna FE 350s
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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 04 Jul 2009 06:03 #304315

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Well you know, we made some progress in the last couple weeks. Ed si going off to some bicycle building seminar, i am left to solve things on my own.

Ed was kind enough to loan me some advice, and some Scotch, to help solve the remaining issues....

Something old, something new.... something Italian....

something.........
Suzuki GSXR 750 slabside
Ducati S4R
Husqvarna FE 350s

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 04 Jul 2009 06:05 #304316

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Smooooooooothhhhh...
Suzuki GSXR 750 slabside
Ducati S4R
Husqvarna FE 350s
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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 04 Jul 2009 22:39 #304498

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Sort of stealing your topic a bit, but for those that have installed aftermarket swingarms, are your shocks spread farther apart at the arm mounts then at the frame mounts? Just like tk11b40 shows, how much difference have you run into? Looks like most aftermarket arms or OEM arms being used with wider tires would have to have the shocks tilted out at the arm mounts. What have you run into? Now....back to the original topic!
1980 LTD (changed over the years), 1979 LTD (being rebuilt), 1977 KZ turbo and various KZ's in various states of build. KLX110

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 05 Jul 2009 10:10 #304555

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Thats actually a good question.

I have had people tell me the shocks can be tilted, but i find it hard to believe.

It seems like you would have binding as you compress the rear suspension. The shocks need to be paralell in my opinion, for freedom of movemment.
Suzuki GSXR 750 slabside
Ducati S4R
Husqvarna FE 350s

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 06 Jul 2009 07:36 #304712

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when i built my swingarm i had to build spacers to move the top of my shocks out to be even with the bottom.having them angled in may work ,but offended my sense of neatness :laugh: .

leon holmes
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 06 Jul 2009 21:45 #304947

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tk11b40 wrote:

mark1122 wrote:

That bushing may work just fine Ted.i have reamed the motor mount bolt holes out to the next size.my bolt measures 9.36mm or .369". Thanks.
the oil lines look PRO!B) Nice work on the clamps.
I love the Swiss cheese look.Very cool.B)
Do u have a Dana2000 to run the tack?


I have not decided on ignition but the Dyna 2000 seems to be the best choice. If I use the Vapor that would seal it. no tach cables spinning around and slopping oil.

The roller should be complete by Saturday 28th. I sketched one out, and since I got no lathe in the garage, Ed the magical tool maker has graciously volunteered to make 2.

I am thinking this is the ticket, so you get to test fire it. The roller would hold up real good with a bearing, but the bushing wieghs a whole lot less, and the only thing its for is so the Nylon roller gets spun a littel instead of gouged.


Mark,
Roller is done, e-mail a shipping address. I'll mail it to ya.
Suzuki GSXR 750 slabside
Ducati S4R
Husqvarna FE 350s

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1975 KZ 900 , ZRX Swingarm, 89 GSXR front end 07 Jul 2009 20:29 #305243

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The roller is done, well roller prototype. Thanks to Mark for heading off a problem I would have had later. No doubt been all upset about it.

The ceramic coating is done on the header, Performance Coatinfs in Seattle, nice work. Good service.
Suzuki GSXR 750 slabside
Ducati S4R
Husqvarna FE 350s
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